<p>The eutectic Sn-9Zn solder alloys reinforced with ZrO<sub>2</sub> nanoparticles, or Ni synthesized by the vacuum melting process. The crystal structure and morphology features revealed that adding ZrO<sub>2</sub> to Sn-9Zn reduced unit cell volume of β-Sn with a contraction in lattice parameters, which refined the crystallite size and reduced β-Sn grain size. But Ni additions do not affect the cell symmetry whereas the crystallite size and grain size were refined due to formation of Ni<sub>5</sub>Zn<sub>21</sub> and Sn<sub>3</sub>Ni<sub>4</sub>Zn<sub>3</sub> IMCs with homogenous distribution. The electrical resistivity (ρ) and thermal conductivity was determined in relation to alloy composition at different temperatures. The temperature coefficient of resistivity (α) for Sn-9Zn was around 4.19 × 10<sup>–4</sup> K<sup>−1</sup> lower than the traditional Sn–Pb solders and reaching 2.35 × 10<sup>–4</sup> K<sup>−1</sup> for Sn-9Zn-0.3Ni, which indicated that the resistivity for Sn-9Zn is less temperature-sensitive. The hardness for Sn-9Zn was enhanced with incorporating of ZrO<sub>2</sub> or Ni elements. The results obtained for the&#xa0;stress exponent suggesting dispersion with strengthening mechanisms.</p>

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Crystallographic, microstructure, electrical, and hardness characterization of advanced Sn-9Zn-0.5ZrO2 and Sn-9Zn-xNi lead-free solder alloys

  • H. S. Mohamed,
  • M. M. Mostafa,
  • N. M. Mahmoud

摘要

The eutectic Sn-9Zn solder alloys reinforced with ZrO2 nanoparticles, or Ni synthesized by the vacuum melting process. The crystal structure and morphology features revealed that adding ZrO2 to Sn-9Zn reduced unit cell volume of β-Sn with a contraction in lattice parameters, which refined the crystallite size and reduced β-Sn grain size. But Ni additions do not affect the cell symmetry whereas the crystallite size and grain size were refined due to formation of Ni5Zn21 and Sn3Ni4Zn3 IMCs with homogenous distribution. The electrical resistivity (ρ) and thermal conductivity was determined in relation to alloy composition at different temperatures. The temperature coefficient of resistivity (α) for Sn-9Zn was around 4.19 × 10–4 K−1 lower than the traditional Sn–Pb solders and reaching 2.35 × 10–4 K−1 for Sn-9Zn-0.3Ni, which indicated that the resistivity for Sn-9Zn is less temperature-sensitive. The hardness for Sn-9Zn was enhanced with incorporating of ZrO2 or Ni elements. The results obtained for the stress exponent suggesting dispersion with strengthening mechanisms.