<p> The interfacial reaction between solder and substrate, particularly the growth mechanism and mechanical response of intermetallic compounds (IMCs), is a key factor in determine the reliability and lifespan of products in electronic packaging and welding. The interfacial reaction characteristics of Cu/Sn-0.3Ag-0.7Cu-<i>x</i>Ni/Cu (<i>x</i> = 0, 0.05, 0.1, 0.15, 0.2, and 0.3 wt%)-soldered joints with different isothermal aging time were studied at 150&#xa0;°C. The microstructure and mechanical properties of the IMC layer at the interface are focused and its mechanism is explored. The results demonstrate that the scallop-like Cu<sub>6</sub>Sn<sub>5</sub> phase is preferentially formed during the growing process of the soldering interface without isothermal aging. The fracture of Cu/Sn-0.3Ag-0.7Cu/Cu-soldered joint manifests primarily as a combination of brittle and ductile fractures. After isothermal aging, a lamellar Cu<sub>3</sub>Sn phase forms near the Cu matrix, and the fracture mechanism of the IMC layer changes from cleavage to brittle fracture. As the aging time increases, the Cu<sub>3</sub>Sn phase thickens, leading to a decrease in tensile strength, which drops by about 44% after 480&#xa0;h. Increasing the Ni content thickens the Cu<sub>6</sub>Sn<sub>5</sub> and Cu<sub>3</sub>Sn layers, improves the tensile properties of the solder joints, reaching a maximum tensile strength of 59.12&#xa0;MPa at 0.15 wt% Ni, and effectively delays aging failure.</p>

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Interfacial reaction characteristics of Cu/Sn-0.3Ag-0.7Cu-xNi/Cu-soldered joints after isothermal aging

  • Jinshuai Xie,
  • Lei Tang,
  • Liangfeng Li,
  • Zhengquan Zhang,
  • Xue Ma

摘要

The interfacial reaction between solder and substrate, particularly the growth mechanism and mechanical response of intermetallic compounds (IMCs), is a key factor in determine the reliability and lifespan of products in electronic packaging and welding. The interfacial reaction characteristics of Cu/Sn-0.3Ag-0.7Cu-xNi/Cu (x = 0, 0.05, 0.1, 0.15, 0.2, and 0.3 wt%)-soldered joints with different isothermal aging time were studied at 150 °C. The microstructure and mechanical properties of the IMC layer at the interface are focused and its mechanism is explored. The results demonstrate that the scallop-like Cu6Sn5 phase is preferentially formed during the growing process of the soldering interface without isothermal aging. The fracture of Cu/Sn-0.3Ag-0.7Cu/Cu-soldered joint manifests primarily as a combination of brittle and ductile fractures. After isothermal aging, a lamellar Cu3Sn phase forms near the Cu matrix, and the fracture mechanism of the IMC layer changes from cleavage to brittle fracture. As the aging time increases, the Cu3Sn phase thickens, leading to a decrease in tensile strength, which drops by about 44% after 480 h. Increasing the Ni content thickens the Cu6Sn5 and Cu3Sn layers, improves the tensile properties of the solder joints, reaching a maximum tensile strength of 59.12 MPa at 0.15 wt% Ni, and effectively delays aging failure.