Electrochemical siliciding of niobium in molten fluoride
摘要
Niobium-based superalloys are attracting attention as next-generation materials for turbine blades, prompting exploration of fabrication methods for oxidation-resistant films to improve their oxidation resistance. However, practical oxidation-resistant films have yet to be realized owing to trade-offs among coating adhesion, film density, and production rate. In this study, the electrochemical siliciding of pure niobium in molten fluoride was investigated. A NbSi2 film was successfully formed on a pure niobium cathode by galvanostatic electrolysis in a molten LiF-KF-K2SiF6 electrolyte, together with the co-deposition of pure silicon. Lower cathode current density resulted in a thicker NbSi2 film than that obtained at higher current density under the same charge passed. The concentration of K2SiF6 in the electrolyte did not significantly affect the thickness of the NbSi2 film. In contrast, increasing the electrolyte temperature led to a thicker NbSi2 film. The rate-determining step in film growth was the diffusion of silicon atoms in the solid electrode, rather than the transport of silicon ions in the molten electrolyte. The NbSi2 film grew at a rate exceeding the average diffusion distance calculated using Einstein’s equation. Increasing the electrolysis time resulted in complete siliciding of a 50 μm thick niobium cathode. The NbSi2 film formed a mixed-oxide scale of SiO2 and Nb2O5 upon oxidation at 1173 K in air.
Graphical Abstract