Urea-based fuel cells on paper with micro-watt power generation to drive low power circuits

This work demonstrates the application of urea-powered paper-based fuel cells (PFCs) with Hydrogen Peroxide (H₂O₂) as the oxidant to drive a flexible electronic circuit (ring oscillator (RO)), for the first time. Herein, the electrochemical performance of four different PFCs has been studied by employing non-precious electrodes as the anode and cathode. These are the membraneless PFC with (i) Toray carbon paper (CP) (ii) Nickel (Ni)-mesh (iii) Nickel Cobalt nanoparticles supported on reduced Graphene Oxide loaded on the CP (Ni Co@rGo@CP) and (iv) membrane-based PFC with Ni Co@rGo@CP as the electrodes. In each PFC the same electrode is employed on both the sides. A single membraneless-PFC with Ni-Co@rGo@CP as electrodes delivered a peak power density (P^max) of 55 µW cm⁻², maximum current density (J^max) of 371 µA cm⁻² and an open-circuit voltage (OCV) of 0.7 V at 3 M urea. While, a single membrane-based PFC assembled on an anion exchange membrane with Ni-Co@rGo@CP electrodes, delivered a P^max of ≈70 µW cm⁻² and J^max of ≈500 µA cm⁻² at an OCV of 0.7 V with 3 M urea. Subsequently, a stack of two membrane-based PFCs delivered an OCV of ≈1.4 V for 400 s. Finally, this stack is employed as a power source to drive a RO. The measured frequency and peak-to-peak voltage are 37.52 kHz and 1.04 V, respectively. This demonstration opens a window to implement self-contained flexible electronic system using PFCs as the power source with minimal e-waste.