<p>Fracturing operations for thick-roof control in underground coal mines—especially at the Hetaoyu Coal Mine in the Ordos Basin—are frequently restricted to extremely constrained workspaces (approximately 5,460&#xa0;m<InlineEquation ID="IEq1"> <EquationSource Format="TEX">\(^2\)</EquationSource> <EquationSource Format="MATHML"><math> <mmultiscripts> <mrow /> <mrow /> <mn>2</mn> </mmultiscripts> </math></EquationSource> </InlineEquation>). Under such conditions, conventional experience-based planning often fails to simultaneously satisfy safety clearances, power-demand matching, and workflow efficiency. This paper proposes a synergistic power–layout optimization framework for fracturing–drilling equipment in minimal-area sites. First, a power–area coupling model is established to map functional power requirements to explicit spatial–geometric constraints. Second, a multi-objective optimization model is formulated to maximize site utilization while minimizing logistics costs and the center-of-mass (CoM) offset to enhance foundation stability. Third, a hybrid Genetic Algorithm–Simulated Annealing (GA–SA) algorithm is developed to solve the resulting nonlinear and highly constrained layout problem. Results show that the proposed GA–SA approach converges 31.7% faster than a standard GA. The optimized layout achieves 85.3% site utilization, limits the CoM offset to 1.23&#xa0;m, and incorporates a dedicated fracturing operation lane to support high-pressure pumping operations. The proposed framework provides a quantitative and practical basis for safe, efficient drilling–fracturing integration in geotechnically sensitive sites with severely limited available area.</p>

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Synergistic optimization of power matching and layout for fracturing–drilling equipment in extremely limited spaces via a hybrid GA–SA algorithm

  • Lei Zhang,
  • Guangyu Yang,
  • Bo Pan,
  • Hua Liu,
  • Yichao Li,
  • Fulong Sun,
  • Yunxiang Wang,
  • Yue Sun,
  • Huale Geng,
  • Dongsheng Jiang

摘要

Fracturing operations for thick-roof control in underground coal mines—especially at the Hetaoyu Coal Mine in the Ordos Basin—are frequently restricted to extremely constrained workspaces (approximately 5,460 m \(^2\) 2 ). Under such conditions, conventional experience-based planning often fails to simultaneously satisfy safety clearances, power-demand matching, and workflow efficiency. This paper proposes a synergistic power–layout optimization framework for fracturing–drilling equipment in minimal-area sites. First, a power–area coupling model is established to map functional power requirements to explicit spatial–geometric constraints. Second, a multi-objective optimization model is formulated to maximize site utilization while minimizing logistics costs and the center-of-mass (CoM) offset to enhance foundation stability. Third, a hybrid Genetic Algorithm–Simulated Annealing (GA–SA) algorithm is developed to solve the resulting nonlinear and highly constrained layout problem. Results show that the proposed GA–SA approach converges 31.7% faster than a standard GA. The optimized layout achieves 85.3% site utilization, limits the CoM offset to 1.23 m, and incorporates a dedicated fracturing operation lane to support high-pressure pumping operations. The proposed framework provides a quantitative and practical basis for safe, efficient drilling–fracturing integration in geotechnically sensitive sites with severely limited available area.