Evaluation of Terminalia Arjuna fiber-reinforced bio-composites for automotive applications: physical, mechanical, thermal, and cost analysis using MCDM-based optimization
摘要
Natural fiber composites (NFCs) are increasingly recognized as sustainable alternatives to synthetic materials in automotive applications. This study explores the development and characterization of Terminalia arjuna (TA) fiber-reinforced bio-composites fabricated using four different epoxy matrices (C1–C4), each with 35% fiber loading. Among the variants, the C2 composite exhibited superior overall performance, showing ~ 13% higher tensile strength (TS), ~ 27% greater impact resistance, and ~ 16% better thermal stability compared to the poorest performing C4. Conversely, C2 also exhibited the lowest water absorption (5.21%) and thickness swelling (TE) (8.16%), along with a higher storage modulus (E′) (8.921 GPa) and glass transition temperature (113.2 °C), indicating excellent dimensional and thermal stability. The C3 composite showed the lowest void content (1.83%) and the highest hardness (99.21 HRC), while C4 composites were the most cost-effective. To better understand the fibrous and interfacial characteristics, X-ray diffraction (XRD), Fourier Transform Infrared Spectroscopy (FTIR), and Scanning Electron Microscopy (SEM) were conducted. The MARCOS-based Multi-Criteria Decision Making (MCDM) method confirmed C2 as the most balanced and high-performing composite for automotive interior and semi-structural applications. Future work will focus on hybridizing TA fibers with other natural reinforcements, integrating nano-fillers to enhance multifunctionality, and applying AI-driven optimization techniques to scale up processing for industrial deployment.