Sustainable fabrication of bacterial cellulose-based vegan leather utilizing supercritical carbon dioxide and electron beam irradiation
摘要
The rapid rise of fast fashion has intensified concerns about sustainability within the fashion industry. Bacterial cellulose (BC) is increasingly recognized as a promising biomaterial for sustainable applications in textiles and leather; however, dehydrated BC presents several challenges. Its high stiffness and limited dyeing and finishing capabilities, due to a rigid, collapsed structure, reduce its versatility in sectors such as fashion and healthcare. To address these limitations, this study developes a BC-based vegan leather by incorporating polyethylene glycol (PEG) and Disperse Blue 56 dye (DB56) through sustainable technologies, including supercritical carbon dioxide (ScCO2) and electron beam irradiation (EBI). The resulting BC-based vegan leather exhibits interesting properties, including thermal stability similar to cellulose, enabling compatibility with existing cellulose-based processing methods. Additionally, the modified BC possesses a sponge-like surface morphology, enhances comfort with increased elongation (4.1 ± 0.8%) and tensile strength (27.2 ± 7.5 MPa), reduced stiffness (bending modulus of 871.0 ± 126.8 MPa), and improved thermal comfort (Qmax of 0.100 ± 0.003 W/cm2). This study also introduced a practical ScCO2-based dyeing method without additives, catalysts, or mordants, employing PEG as a multifunctional agent for dyeing, plasticization, and EBI-induced cross-linking. By leveraging the unique gas–liquid properties of ScCO2, this approach addresses the challenges of conventional water-based and liquid-based dyeing for dehydrated BC. Consequently, this work provides a sustainable strategy for advancing eco-friendly BC-based materials.
Graphical abstract