Influence of the Textile Reinforcement on the Joint Formation of Pin-Joined Composite/Metal Parts

Hybrid components consisting of continuous fiber reinforced thermoplastic (CFRT) and steel components exhibit promising potential in advanced lightweight construction. However, the joining operation presents a significant challenge due to the materials’ distinct physical and chemical properties. This paper studies a joining method in which dual pin arrays protruding from the surface of the metal component are inserted into the locally heated CFRT component to create a form-fitting joint. The primary objective is to scrutinize the influence of various CFRT materials on joint formation and quantify the resulting properties. The fiber type (glass and carbon) and fiber architecture (unidirectional and bidirectional reinforcement) are varied. All materials could successfully be joined via the direct pin pressing process, while depending on the CFRT material, distinct characteristic fiber morphologies could be identified. Bidirectionally reinforced carbon fiber reinforced samples showed the highest overall strength, while unidirectionally glass fiber reinforced samples showed the highest energy absorption and second highest ultimate strength.