Preparation of nitrocellulose microspheres based on low-cost high-throughput microfluidic technology

Nitrocellulose microspheres have garnered extensive use in propellants and launching agents due to their inherent safety, robust flowability, and high explosive power. However, conventional preparation methods for these microspheres are often hampered by complex processes, low safety factor and poor sphericity. This study explores an innovative approach to nitrocellulose microsphere fabrication utilizing microfluidic technology. We designed and assembled two high-throughput preparation devices—a coaxial and a centrifugal device—employing 3D printing technology. Our findings demonstrate an 18-fold increase in efficiency over traditional single-pass microfluidic techniques. Additionally, we examined the impact of these devices on the microspheres’ size distribution. The proposed device showcases significant advantages, including reduced cost, enhanced efficiency, and shorter production cycles, indicating promising potential for wide-scale application in nitrocellulose microsphere preparation.