Techno-economy of activated corncob-char and empty fruit bunch-char using fast pyrolysis: a modelling approach
摘要
This study evaluates the feasibility of producing activated carbon from corncobs and oil palm empty fruit bunches (EPB) using the one step process (CAM). This method involves a single-step fast pyrolysis heating process at 500 °C with sodium acetate (NaCH3COO) as the activating agent. A comprehensive techno-economic analysis was conducted, covering capital investment, raw material costs, fixed and variable costs, revenue, profit, cash flow, financial feasibility and sensitivity analysis. The study considers three production scenarios: activated carbon from corn cobs (AC-Corncob), empty palm oil bunches (AC-EPB), and a mixture of both (AC-mixed). AC-EPB is the most economically viable option in this model, with the highest NPV, ROI and the shortest PBP (8 months and 6 days). The highest BEP obtain form 9129 packages of AC-EPB, generating revenue of $19,970.69. The findings confirm that activated carbon production from EFB is more efficient and profitable compared to other raw materials. Sensitivity analysis results in determining the feasibility of maintaining a fixed product price while reducing sales volume but keeping quality constant indicate that the venture remains viable. This study provides valuable insights for industries looking to develop sustainable and cost-effective activated carbon production processes.