Preparation and Characterization of Cyano-Silicon-Containing Arylacetylene Resins and Their Composites: Dual Enhancement Strategy Involving Physical Interfacial Interactions and Chemical Crosslinking

Silicon-containing arylacetylene (PSA) resins have broad application prospects because of their excellent heat resistance. However, improving their mechanical properties and interfacial bonding with reinforcement fibers while maintaining heat resistance is a challenge in engineering applications. Here, poly(diethynylbenzene-methylsilyl-3-benzonitrile) (DEB-CN) and poly(diethynylbenzene-methylsilyl-3,6-diethynylcarbazole-3-benzonitrile) (DEC-CN) were synthesized via an isopropylmagnesium chloride lithium-chloride complex (i-PrMgCl·LiCl), overcoming the compatibility problem between cyano groups and Grignard reagents. The cyano and alkyne groups in the resin underwent cyclization to form pyridine, catalyzed by the -NH- moiety in DEC-CN, resulting in extremely high thermal stability (5% weight loss temperature: 669.3 °C, glass transition temperature >650 °C). The combination of cyano dipole-dipole pairing and hydrogen bonding greatly enhanced the resin-fiber interface properties, while the generated pyridine promoted stress relief in the crosslinked network, substantially improving the mechanical properties of the cyano-silicon-containing arylacetylene resin composites. The flexural strength of quartz fiber cloth/DEC-CN composites was 298.2 MPa at room temperature and 145.9 MPa at 500 °C, corresponding to 84.0% and 127.6% enhancements, respectively, over the cyano-free counterpart. These cyano-silicon-containing arylacetylene resins exhibited a dual reinforcement mechanism involving physical interfacial interactions and chemical crosslinking, achieving a good balance between thermal stability and mechanical properties.