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<p>To enhance the corrosion resistance of 316L stainless steel, which is a potential alternative bipolar plate material for PEMWE or PEMFC, Ni–P amorphous coating was prepared by DC electrodeposition method. The results indicated that the coating’s structure strongly related to the phosphorus (P) content. Under specific phosphorus content conditions, a dense coating (Ni–P-30) with typical amorphous characteristics can be obtained, with a uniform surface morphology and no obvious structural defects. In simulated PEMWE environment, Ni–P-30’s corrosion current density decreased by one order of magnitude and the corrosion potential shifted positively by 0.29&#xa0;V comparing with untreated steel. The excellent corrosion resistance of the amorphous Ni–P coating is attributed by its continuous and dense microstructure, functioning as an effective physical barrier. Meanwhile, during corrosion process, the P will enrich on the surface from the preferential dissolution of nickel in amorphous Ni–P coatings, improving the corrosion potential, reducing the corrosion current and inhibiting the hydration of Ni. Preliminary studies have shown that Ni–P-coated 316L stainless steel can be used as a replacement for graphite as a bipolar plate for PEMWE and PEMFC.</p>

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Research on the corrosion behavior of Ni–P amorphous coated 316L stainless steel as PEMWE bipolar plates

  • 期刊论文

  • 发表日期：

    2025年9月8日

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  • Mengqi Bi,
  • Wei Liu,
  • Menghui Yang,
  • Naibao Huang

摘要

To enhance the corrosion resistance of 316L stainless steel, which is a potential alternative bipolar plate material for PEMWE or PEMFC, Ni–P amorphous coating was prepared by DC electrodeposition method. The results indicated that the coating’s structure strongly related to the phosphorus (P) content. Under specific phosphorus content conditions, a dense coating (Ni–P-30) with typical amorphous characteristics can be obtained, with a uniform surface morphology and no obvious structural defects. In simulated PEMWE environment, Ni–P-30’s corrosion current density decreased by one order of magnitude and the corrosion potential shifted positively by 0.29 V comparing with untreated steel. The excellent corrosion resistance of the amorphous Ni–P coating is attributed by its continuous and dense microstructure, functioning as an effective physical barrier. Meanwhile, during corrosion process, the P will enrich on the surface from the preferential dissolution of nickel in amorphous Ni–P coatings, improving the corrosion potential, reducing the corrosion current and inhibiting the hydration of Ni. Preliminary studies have shown that Ni–P-coated 316L stainless steel can be used as a replacement for graphite as a bipolar plate for PEMWE and PEMFC.