Deep learning model for early prediction of material fracture in tensile testing

Tensile testing (aka tension testing) is a widely employed mechanical testing technique for analyzing materials’ properties and behavior under applied stress. Tensile testing plays a pivotal role in helping engineers to make informed decision about material selection and usage. Despite its importance, there is a limited numbers of studies that explored the potential of AI techniques for real time monitoring and material behavior prediction in tensile testing. To this end, this work presents a deep learning model designed to predict the material’s condition throughout tensile testing and provide an early warning prior to fracture. By leveraging a comprehensive dataset of tension test video samples, the proposed model utilizes both convolution and recurrent neural networks to extract pertinent spatial and temporal visual features, thereby predicting the frames at which material deformation and fracture occur. The evaluation results of our research showed that the proposed model achieved a predictive ability with an F1-score of 97%, on average. The implications of our research are significant for industries and researchers in the field of materials science and engineering. By accurately predicting material status, our model enables autonomous, real time analysis of material behavior during tensile testing, leading to better time and cost efficiency in various applications.