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<p>In robotic laser paint removal, the working distance between the laser head and complex ship-steel surfaces is difficult to maintain at the focal position, causing defocus-induced changes in beam size and energy distribution. This study investigates how defocus distance affects the transition between thermal-stress peeling and thermal ablation during nanosecond pulsed laser removal of alkyd-resin paint from ship steel. A thermal-stress model was developed and validated using adhesion-strength measurements, surface morphology, roughness, SEM, and EDS analysis. At an average power of 140W, the calculated interfacial thermal stress reached 6.688MPa, exceeding the measured coating adhesion strength of 6.307MPa, which enabled complete paint removal through stress-assisted peeling. Increasing the defocus distance enlarged the laser spot and reduced the stress contribution, while promoting paint ablation and surface oxidation. Complete removal of the approximately 33μm thick alkyd-resin paint was achieved within a defocus range of 0-6mm. These results clarify the defocus tolerance for robotic laser paint removal and reveal the mechanism transition from stress-dominated peeling to ablation-dominated removal.</p>

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Defocus-induced transition between thermal-stress peeling and ablation in laser paint removal

  • 期刊论文

  • 发表日期：

    2026年7月2日

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  • Dong Zhang,
  • Weijun Liu,
  • Qiang Li,
  • Wei Wang

摘要

In robotic laser paint removal, the working distance between the laser head and complex ship-steel surfaces is difficult to maintain at the focal position, causing defocus-induced changes in beam size and energy distribution. This study investigates how defocus distance affects the transition between thermal-stress peeling and thermal ablation during nanosecond pulsed laser removal of alkyd-resin paint from ship steel. A thermal-stress model was developed and validated using adhesion-strength measurements, surface morphology, roughness, SEM, and EDS analysis. At an average power of 140W, the calculated interfacial thermal stress reached 6.688MPa, exceeding the measured coating adhesion strength of 6.307MPa, which enabled complete paint removal through stress-assisted peeling. Increasing the defocus distance enlarged the laser spot and reduced the stress contribution, while promoting paint ablation and surface oxidation. Complete removal of the approximately 33μm thick alkyd-resin paint was achieved within a defocus range of 0-6mm. These results clarify the defocus tolerance for robotic laser paint removal and reveal the mechanism transition from stress-dominated peeling to ablation-dominated removal.