Mechanical, drilling and shear performance analysis of surface altered flax fiber with Caesalpinia Bonducella Seed-Shell powder reinforced vinyl ester composites
摘要
The main objective of the research is to fabricate and investigate hybrid vinyl ester composites reinforced with silane treated flax fibers and Caesalpinia bonducella seed shell powder, with a focus on understanding their behaviour and performance. This study explores the mechanical and drilling behavior of vinyl ester composites reinforced with silane-treated flax fiber and 1 μm Caesalpinia bonducella seed shell powder (CBSSP) under humidity aging. 2 wt% of silane coupling agent, 3-aminopropyltrimethoxysilane (3-APTMS) enhanced interfacial adhesion, and methyl ethyl ketone peroxide was used for accelerated curing. This research analysed specimens with five different compositions including pure matrix, 40 vol% fiber and 1, 3 and 5 vol% filler reinforced composites designated as, R, RF0, RF1, RF2 and RF3.The RF2 composite, which is composed of 40 vol% flax fiber and 3 vol% CBSSP, has been found to have excellent mechanical properties. This composite has a shore-D hardness of 82, an impact strength of 6.1 J and a high tensile strength of 131 MPa. Its other impressive strengths include a flexural strength of 154 MPa, a compression strength of 141 MPa and an interlaminar shear strength (ILSS) of 33 MPa. It also demonstrates a rail shear of 19.6 MPa and lap shear of 23.2 MPa. SEM analysis revealed uniform filler distribution and reduced defects, confirming that surface modification prevented fiber pull-out and void formation. These findings demonstrate that silane-treated flax fiber and CBSSP can significantly improve the performance and longevity of biofiller-reinforced composites for diverse applications.