<p>The polishing process is complex and influenced by various parameters, making the construction of predictive models for polishing quality a significant area of research. Existing models primarily focus on four parameters: contact force, rotational speed, feed rate, and sandpaper grit, while neglecting the impact of initial surface quality, resulting in limited accuracy and applicability. This paper proposes a method for constructing a surface roughness prediction model that considers initial surface quality, which consists of two parts: First, through experimental polishing tests on workpieces with various initial surface qualities, it was shown that the initial surface quality has a significant effect on the final polishing result; second, the initial surface quality is classified into three grades based on roughness values, and a prediction model for post-polishing surface roughness is constructed by integrating the initial surface quality and the four process parameters using response surface methodology. Finally, a series of polishing experiments with different parameter combinations obtained model prediction errors ranging from 3.40 to 11.44% (average 7.48%), verifying the practicality and generality of the proposed prediction model.</p>

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Predictive surface roughness model for robotic polishing considering initial surface quality

  • Jian Li,
  • Yisheng Guan,
  • Hui Bi,
  • Zhiyun He,
  • Wenqiang Wu,
  • Han Hu,
  • Dongchang Li,
  • Weihui Wu,
  • Jin Li,
  • Tao Zhang

摘要

The polishing process is complex and influenced by various parameters, making the construction of predictive models for polishing quality a significant area of research. Existing models primarily focus on four parameters: contact force, rotational speed, feed rate, and sandpaper grit, while neglecting the impact of initial surface quality, resulting in limited accuracy and applicability. This paper proposes a method for constructing a surface roughness prediction model that considers initial surface quality, which consists of two parts: First, through experimental polishing tests on workpieces with various initial surface qualities, it was shown that the initial surface quality has a significant effect on the final polishing result; second, the initial surface quality is classified into three grades based on roughness values, and a prediction model for post-polishing surface roughness is constructed by integrating the initial surface quality and the four process parameters using response surface methodology. Finally, a series of polishing experiments with different parameter combinations obtained model prediction errors ranging from 3.40 to 11.44% (average 7.48%), verifying the practicality and generality of the proposed prediction model.