A new modeling method of assembly deviation of large flexible parts based on improved method of influence coefficient

For large flexible parts with initial deformation, the springback deviation of a product often occurs with the release of the fixture constraints after assembly. Different final constraint states of product leads to different springback deformation. In order to solve the problem that the classical method of influence coefficient (CMIC) is single to the final constraint states of the product in the assembly deviation modeling of flexible parts, an improved method of influence coefficient (IMIC) based on unit displacement response is proposed in this paper, which can meet the assembly springback deviation analysis of the product under any final constraint states. On this basis, a modeling method of assembly deviation of large flexible parts is proposed, which can accurately and efficiently predict the assembly deviation of flexible parts with initial deformation. Through case comparison and analysis, the IMIC has the same calculation accuracy as the CMIC, and the analysis steps of deviation model based on the IMIC are reduced by 66.67% and the analysis time is shortened by 54.17%, which proves the efficiency of the method proposed in this paper. Compared with the CMIC, the method proposed in this paper is more applicable and universal.