Enhancement of ceramic tool behaviour with textured grooves during machining of Inconel® 718

Inconel® 718, known for its excellent mechanical properties in extreme conditions, presents machining challenges due to its low machinability. The chip formation process, influenced by its high ductility and low thermal conductivity, leads to material adhesion and high cutting forces. Ceramic tools have been proposed to mitigate these inconveniences. Textured cutting tools have emerged as a promising solution, aiming to optimise tool-chip contact and, with it, the tribological conditions and the cutting forces. This study investigates the influence of textured grooves on ceramic tools when turning Inconel® 718. Two groove inclinations, 0° and − 25° relative to the cutting edge, were tested. Texturing was performed using a laser station. Experimental results showed improved tool wear characteristics with textured tools, indicating favourable chip extraction and reduced material adhesion. Cutting forces were notably lower with textured tools compared to the reference tool, attributed to reduced notch wear and altered chip flow. Chip morphology analysis revealed differences in chip shape and thermal stability between the reference and textured tools. In conclusion, textured tools, particularly those with − 25° inclined grooves, demonstrated enhanced performance in machining Inconel® 718.