Two-stage dynamic adjustment strategy for weight consistency improvement in injection molding process

The stability of the injection molding process is critical to efficient production. However, environment and production disturbances pose challenges to maintaining a stable molding process. A two-stage dynamic adjustment strategy is proposed in this paper to increase weight consistency, considering fluctuation of density and fluidity based on products’ types and structure. This study investigates the factors influencing the weight stability of injection molding products during the injection and holding stages. Experiments show that the injection stage is affected by density fluctuations, while melt fluidity fluctuations influence the holding stage. Simulation experiments prove the efficacy of dynamic adjustment strategies for injection-sensitive products (ISP) and holding-sensitive products (HSP). Thinner products as ISPs benefit from adjustments of the injection stage parameters, while thicker products as HSPs require optimization of holding stage parameters. To prove its validity, this strategy was tested on two molds and improved weight stability by 60.0% and 34.8%, respectively.